Manufacture of metal components
Series, precision and large-scale parts, custom gears – more than 30 CNC machines, IT6–IT7 tolerances, parts up to Ø 2 m and up to 16 m long.
Modern CNC equipment
More than 30 machines from leading manufacturers. The core of the fleet for series and precision work is Haas machining centres and DMG MORI lathes; for large parts and gears, Schiess and Klingelnberg.
Haas machining centres
DMG MORI lathes
High-volume and mass-production parts
A fleet of more than 30 modern CNC machines lets us deliver high-volume orders accurately and on schedule. Axles, shafts, flanges, bushings and housings – standard sizes with standard tolerances.
Precision parts
Series manufacture of parts to tight tolerances: IT6–IT7 dimensional repeatability, geometry checked to ISO 2768-fH, ISO 286-1 and ISO 1101.
Large and non-standard parts
Rods, shafts and housings up to 2 m in diameter and 16 m long – including parts for our own custom hydraulic cylinders.
Custom gears
Small and large gears up to 2 m in diameter – to the customer's technical documentation. High-alloy steels and special alloys with heat treatment.
Applications
Steel and iron casting
Castings in carbon and alloy steel, grey and ductile iron – from one-off blanks to series batches. Moulding in chemically bonded sand, green sand, permanent moulds and by the lost-foam process. Finished castings are heat treated and finish machined on our CNC fleet.
Forging
Open-die and closed-die hot forging of shafts, flanges, rings and discs. Forging consolidates the metal structure and improves the mechanical properties of the blank – strength, impact toughness and fatigue resistance. Forgings are quenched and tempered and finish machined on CNC machines to drawing tolerances.
Die casting
We cast housings, covers, radiators, brackets and impellers in aluminium, zinc and magnesium alloys, using cold-chamber and hot-chamber die casting, high-pressure die casting and vacuum casting. The die is designed and built in-house, and the casting then goes through machining, heat treatment and coating.
Materials
We work with a wide range of metals – from structural steels to titanium alloys and tungsten carbides. Strict incoming inspection with verification of supplier certificates.
Quality control
Multi-stage inspection at every production stage: incoming material inspection, in-process measurement and final acceptance with reports.
Incoming and final inspection
Every batch undergoes mandatory inspection before dispatch to the customer.
01Conformity to drawing
Geometry and materials – to the customer's drawing.
02Inspection by operation
Diameters, concentricity, chamfers – after every key operation: turning, milling, hobbing.
03Gear meshing
Module, tooth profile, pressure angle, backlash.
04Concentricity and run-out
Squareness of mating surfaces – tolerances down to 0.05 mm.
05Surface finish
Physical properties, quality of heat treatment and corrosion protection.
06Marking and packing
Checked before dispatch.
On request – measurement and test reports, conformity statements and accompanying documentation.
Warranty and post-warranty support
We warrant the products we manufacture – with technical advice, failure analysis and replacement where a warranty claim is confirmed. We can also supply spare parts, support series deliveries and re-manufacture from archived documentation.
Send us your drawing – we will quote it
DXF, STEP, PDF or a photo with dimensions. Reply within 1 working day.