Manufacture of metal components
Series, precision and large-scale parts, custom gears – more than 30 CNC machines, IT6–IT7 tolerances, parts up to Ø 2 m and up to 16 m long.
Modern CNC equipment
More than 30 machines from leading manufacturers. The core of the fleet for series and precision work is Haas machining centres and DMG MORI lathes; for large parts and gears, Schiess and Klingelnberg.
Haas machining centres
DMG MORI lathes
High-volume and mass-production parts
A fleet of more than 30 modern CNC machines lets us deliver high-volume orders accurately and on schedule. Axles, shafts, flanges, bushings and housings – standard sizes with standard tolerances.
Precision parts
Series manufacture of parts to tight tolerances: IT6–IT7 dimensional repeatability, geometry checked to ISO 2768-fH, ISO 286-1 and ISO 1101.
Large and non-standard parts
Rods, shafts and housings up to 2 m in diameter and 16 m long – including parts for our own custom hydraulic cylinders.
Custom gears
Small and large gears up to 2 m in diameter – to the customer's technical documentation. High-alloy steels and special alloys with heat treatment.
Applications
Steel and iron casting
Castings in carbon and alloy steel, grey and ductile iron – from one-off blanks to series batches. Moulding in chemically bonded sand, green sand, permanent moulds and by the lost-foam process. Finished castings are heat treated and finish machined on our CNC fleet.
Forging
Open-die and closed-die hot forging of shafts, flanges, rings and discs. Forging consolidates the metal structure and improves the mechanical properties of the blank – strength, impact toughness and fatigue resistance. Forgings are quenched and tempered and finish machined on CNC machines to drawing tolerances.
Materials
We work with a wide range of metals – from structural steels to titanium alloys and tungsten carbides. Strict incoming inspection with verification of supplier certificates.
Quality control
Multi-stage inspection at every production stage: incoming material inspection, in-process measurement and final acceptance with reports.
Incoming and final inspection
Every batch undergoes mandatory inspection before dispatch to the customer.
01Conformity to drawing
Geometry and materials – to the customer's drawing.
02Inspection by operation
Diameters, concentricity, chamfers – after every key operation: turning, milling, hobbing.
03Gear meshing
Module, tooth profile, pressure angle, backlash.
04Concentricity and run-out
Squareness of mating surfaces – tolerances down to 0.05 mm.
05Surface finish
Physical properties, quality of heat treatment and corrosion protection.
06Marking and packing
Checked before dispatch.
On request – measurement and test reports, conformity statements and accompanying documentation.
Warranty and post-warranty support
We warrant the products we manufacture – with technical advice, failure analysis and replacement where a warranty claim is confirmed. We can also supply spare parts, support series deliveries and re-manufacture from archived documentation.
Send us your drawing – we will quote it
DXF, STEP, PDF or a photo with dimensions. Reply within 1 working day.